Requirement & Architecture
We evaluate system feasibility for your specific AIoT application — focusing on Edge AI power efficiency, hardware-level security, and scalability to ensure a reliable device foundation.
EXPLORE AI PLATFORMS →R&D TO MASS PRODUCTION
Engineering Edge AI for Production.
We bridge the gap between complex AI Vision engineering and scalable manufacturing — ensuring quality, efficiency, and smooth deployment across every application environment.
EVT / DVT / PVT
Scalable AI Manufacturing
Accelerated Time-to-Market
Modular AI foundations and rapid EVT prototyping reduce early R&D risks.
Rigorous DFM & Validation
Comprehensive optical calibration, DVT stress testing, and compliance readiness.
Scalable Volume Manufacturing
End-to-end PVT verification, supply chain management, and high-yield QC workflows.
ENGINEERING PHASES
A Proven Engineering Path From R&D to Volume Production
Every stage of our hardware engineering and manufacturing workflow is designed to de-risk complex Edge AI vision products and ensure consistent performance at scale.
Integrated hardware, optics, firmware, and DFM support under one roof.
Prototype Development
Transforming concepts into functional prototypes using our modular AI kits. We prioritize sensor-fusion calibration and low-latency performance to reduce development risks and accelerate Time-to-Market.
BROWSE MODULAR KITS →
Integration & Testing
Beyond functional testing, we conduct real-world application scenario simulations, stability verification under diverse network conditions, and Privacy-by-Design audits to meet global industry standards.
DISCUSS VALIDATION →
Manufacturing Preparation
We optimize for DFM (Design for Manufacturability), ensuring high yield rates for complex optical modules. Our team manages supply chain readiness and establishes QC workflows for large-scale deployment.
PLAN PRODUCTION →
DESIGN FOR MANUFACTURABILITY (DFM)
BUILT FOR SCALE
Scaling From 1 to 100,000 Demands More Than Just Code.
Transitioning an Edge AI vision prototype into a commercial product requires tight coordination between hardware engineering, optical alignment, thermal dissipation, firmware stability, and factory-floor quality control.
- DFM & DFT optimization early in schematic and PCB layout stages.
- Precision optical & multi-sensor calibration for RGB, thermal, and LRF modules.
- Proactive BOM lifecycle management and resilient supply chain sourcing.
- Custom automated testing jigs and strict Outgoing Quality Control (OQC).
PRODUCTION TIMELINE
End-to-End Milestones From Feasibility to Fulfillment
Explore how our structured five-stage lifecycle guides your Edge AI device through verification testing, certification, and mass production.
Transparent Milestones.
Predictable Delivery.
Select a milestone to review the engineering activities, verification tests, and deliverables completed at each stage.
Browse Development Kits →We conduct a comprehensive technical feasibility study based on your target AI recognition workload, frame rate, power budget, and environmental constraints—selecting the optimal AI SoC/SoM, camera sensors, and connectivity modules.
EXPLORE AI SOC & SOM OPTIONS →Our engineers define complete hardware/software specifications, high-speed carrier board schematics, mechanical thermal paths, and on-device Privacy-by-Design architectures to safeguard sensitive visual data at the edge.
CONSULT ON SYSTEM ARCHITECTURE →During Engineering Verification Testing (EVT), we build functional hardware samples, bring up BSP drivers, calibrate ISP image quality and multi-sensor fusion, and validate neural network inference speed on target silicon.
EXPLORE VISION & SENSING MODULES →Design Verification Testing (DVT) subjects pre-production units to thermal/humidity chambers, vibration tests, ESD/EMC pre-scans, and long-term stress simulations to ensure readiness for FCC, CE, UL, and regional regulatory certifications.
INQUIRE ABOUT DVT & COMPLIANCE →In Production Verification Testing (PVT), we finalize assembly SOPs, deploy automated factory test fixtures, lock down component supply chains, and ramp smoothly into high-yield volume manufacturing and global fulfillment.
START YOUR PRODUCTION ROADMAP →ENGAGEMENT MODELS
Flexible Manufacturing Partnerships Tailored to Your Stage
Whether you need a semi-custom carrier board around our AI SoMs or a full turnkey JDM product build, we adapt to your engineering and volume requirements.
01 / ACCELERATED CUSTOMIZATION
SoM + Custom Carrier Board
Fast-track development by pairing our production-proven AI Systems-on-Module (SAV531 / SMARC 2.0) with a custom I/O carrier board and sensor array.
- Custom carrier board schematic capture & PCB layout
- MIPI/USB camera, thermal, and LRF sensor interface integration
- Custom Linux/RTOS BSP driver adaptation & peripheral bring-up
- Rapid EVT sample delivery with pre-validated core compute
02 / JDM & TURNKEY DESIGN
Full-Custom JDM Engineering
Joint Development Manufacturing from initial concept to finished intelligent device—covering electronics, optics, thermal mechanics, and embedded AI software.
- End-to-end single-board computer (SBC) & optical module design
- Mechanical enclosure design, thermal simulation & tooling
- ISP image tuning, AI model quantization & sensor fusion SDK
- Full DVT reliability validation & regulatory certification support
03 / SCALE & FULFILLMENT
Volume Manufacturing & QA
High-yield SMT assembly, precision optical active alignment, automated functional testing, and supply chain management for global mass production.
- DFM/DFT review, BOM cost optimization & multi-sourcing
- Automated SMT, optical focus calibration & box-build assembly
- 100% burn-in testing, firmware flashing & security key provisioning
- Strict IQC / IPQC / OQC inspection & global logistics support
FROM EVT TO MASS PRODUCTION
Strict Stage-Gate Quality Verification
Every hardware revision passes through disciplined engineering and production verification gates before reaching your customers.
GATE 01 / EVT
Engineering Verification
Validate core schematics, power delivery, sensor interfaces, and baseline Edge AI thermal and inference performance.
GATE 02 / DVT
Design Verification
Freeze mechanical/PCB design, complete environmental stress and EMC testing, and prepare formal certification samples.
GATE 03 / PVT
Production Verification
Verify mass-production tooling, pilot line takt time, optical calibration jigs, and first-pass yield metrics.
GATE 04 / MP
Mass Production
Execute scalable volume manufacturing with continuous statistical quality control, traceability, and lifecycle support.
LET'S BUILD WHAT'S NEXT
Turn Your AI Vision into a Market-Ready Reality.
Scaling an AI product from 1 to 100,000 requires more than just code — it requires a proven manufacturing partner. IntelliGienic is ready to lead your project from early R&D to global mass production.
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